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Gleason-style Soft Body series cutter and Hard-ac series cutter
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Application method
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Implemented with Completing Method
Pinion: Free-Mode (duplex double roll)
Gear: G-Mode (Formating)
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Implemented with Generating Method (Simultaneous rough and finish machining)
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Pinion: G-Mode (Generating)
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Gear: G or GG-Mode (Generating)
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※ GG-Mode
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High-performance gear tooth profiles are required: G1-Concave + G2-Convex
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High-quality roughness effect is required: G1-Roughing + G2-Finishing
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JCB Series
JCMT BEVEL GEAR GENERATOR
6-axis machine with 5-axis linkage
JCB Series
간단한 설명글 입력
JCB series (Oil cutting)
- Generating time per tooth: 6 sec. (Wet cutting)
- Class 6 (GB, ISO, DIN) , JIS class 2
JCB series
고정밀 치형가공을 위해
루트 축을 제외한 5축은
모두 CNC 시스템에 의해 제어됩니다.
Feature Summary
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6-axis(CNC interlocking 5-axis) 840D
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Servomotor mounted on cutter spindle
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The workpiece spindle is driven by a pair of worm and worm gears via a servo motor.
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B axis (ROOT axis) is controlled by CNC
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Achieve tilt function — Completing method
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Spiral bevel gear, Hypoide Gear, Zerol Gear, Worm spiral gear
Parameter
| SPECIFICATIONS | JCB12 | JCB20 | JCB32 | JCB40 |
|---|---|---|---|---|
| CNC System | Siemens 840Dsl | Siemens 840Dsl | Siemens 840Dsl | Siemens 840Dsl |
| Max. module (㎜) | 2.5 | 4 | 6 | 10 |
| Max. transmission ratio | 10:01 | 10:01 | 10:01 | 10:01 |
| Max. face width (㎜) | 20 | 30 | 50 | 58 |
| Number of teeth | 5~200 | 5~200 | 5~200 | 5~200 |
| Max. diameter of workpiece (㎜) | 125 | 200 | 320 | 400 |
| Cutter diameter | 1.5~3.5 inch | 2~6 inch | 2.5~7.5 inch | 5~12 inch |
| Cutter spindle speed (RPM) | 100~1000 | 100~500 | 120~350 | 200 |
| Workpiece spindle taper | Morse 5# | Morse 5# | 1:20 | 1:20 |
| Hole diameter of the larger end (㎜) | 31.267 | 44.399 | 70 | 100 |
| Workpiece spindle speed (r/min) | 0-30 | 0-30 | 0-30 | 0-160 |
| Overall dimensions: L×W×H (㎜) | 2400×2300×2100 | 3500×2200×2300 | 4400×2500×2600 | 4685×2876×2600 |
| Total weight (Kg) | 3,000 | 6,500 | 7,500 | 9,000 |
Applicable cutter type & Tooth cutting Method
JCB Line-up
6-axis machine with 5-axis linkage
JCB12
GENERATOR for MAX.Ø 200㎜
- CNC System Siemens 840Dsl
- Max. module 2.5 (㎜)
- Number of teeth 5~200
- Max. diameter of workpiece 125 (㎜)
- Cutter diameter 1.5~3.5 inch
- Overall dimensions : L2400×W2300×H2100 (㎜)
- Total weight : 3,000 (Kg)
JCB20
GENERATOR for MAX.Ø 200㎜
- CNC System Siemens 840Dsl
- Max. module 4 (㎜)
- Number of teeth 5~200
- Max. diameter of workpiece 200 (㎜)
- Cutter diameter 2~6 inch
- Overall dimensions : L3500×W2200×H2300 (㎜)
- Total weight : 6,500 (Kg)
JCB32
GENERATOR for MAX.Ø 200㎜
- CNC System Siemens 840Dsl
- Max. module 6 (㎜)
- Number of teeth 5~200
- Max. diameter of workpiece 320 (㎜)
- Cutter diameter 2.5~7.5 inch
- Overall dimensions : L4400×W2500×H2600 (㎜)
- Total weight : 7,500 (Kg)